HF Xplore® – Condition monitoring
Let your machines talk, wherever they run –
in real-time.
It gives you a powerful, data-driven insight into the status of your equipment.
Running on the edge or in the cloud it enables you to identify failures earlier, explain downtimes more clearly and take measures faster.
- 360° view of machine statuses: real-time monitoring of for maximum transparency
- Reduction of unplanned downtimes: early identification of abnormalities through non-stop data monitoring linked to notifications
- Fast integration: use of existing PLC data without the requirement for additional sensors
Condition monitoring for mixer lines and curing presses
What is HF Xplore®
HF Xplore® is the HF GROUP's digital solution for condition monitoring of mixer lines and curing presses. It enables data-based monitoring, analysis and optimization of machines - specially developed for the requirements of the rubber and plastics industry.
Turing machine data into clear, actionable insights – helping you detect issues earlier, understand downtimes faster, and make better decision with confidence.
Our modular approach is suitable for all HF machines without the need for additional sensors. This allows us to quickly and directly gain new insights into your machine.
Running directly at your machine or in the cloud – giving you the right level of insight wherever it fits your setup best.
HF Xplore®
Modules for your tailored package
Already available
HF Xplore® Edge
Your easy entry into HF Xplore®. Get started quickly with local edge-based insights directly at the machine.
Already available
HF Xplore® Cloud
The full HF Xplore® experience. Unlock connected condition monitoring with deeper insights in our scalable cloud-based solution. Extend your functionalities with our available Add-Ons:
eCuring monitoring
Custom dashboards
And more are about to come
coming soon
HF Xplore® AI
Experience in the future the integration of AI for close assistance in the daily operation and maintenance of the machine.
Get to know our digital solution for your HF machines now.
Discover HF Xplore®!
HF Xplore®
Our onboarding to enable you insights
Select your machine(s)Choose which machines you want to connect to HF Xplore® and which version to use.
Pilot HF Xplore®Optionally test HF Xplore® first and gain initial hands-on experience.
Install the hardwareWe install the HF Xplore® hardware on your selected machine(s).
Minimal machine changesNo PLC changes are required* and your machine does not need to be stopped.
Configure HF Xplore®We set up your instance according to your machine and ensure everything works properly.
Onboarding & supportWe onboard your team and support you throughout your HF Xplore® journey.
* PLC changes might be necessary if PLC prevents communication to external devices.
Why choose HF Xplore® for condition monitoring?
Machine intelligence activated: HF know-how turns existing PLC data into meaningful insights, not just raw visualization.
Earlier warning, less downtime: Continuous monitoring, alarms and notifications reveal abnormalities before unplanned stops.
Clear component health status: Simplified assessments show which component needs attention — no interpretation needed.
Context for faster root cause analysis: Data history explains what happened before a fault, so the right expert can act faster.
Performance and efficiency gains: Cycle time and KPI dashboards expose drifts, bottlenecks and optimization potential.
Fast integration without extra sensors: Uses existing machine data via edge device, enabling quick retrofit and low onboarding effort.
One scalable platform: Start locally or in the cloud, compare machines in one view and grow toward further insights and AI.