iTC
In order to operate high quality mixtures, it is essential to use optimally designed temperature control units.
Temperature control unit with digital intelligent controller - iTC
iTC especially developed for HF MIXING GROUP equipment
Temperature control depending on the mixing process
Optimal energy consumption
Trouble-free integration into the mixing line controls
Frequency regulation of the pump as an additional control parameter
Benefits
Easy installation
Optimised operation communication and maintenance
Regulator optimisation
No heating phases during the mixing cycle
Reducing operating costs
Process data recording
Short commissioning time
Fully integration into HF MIXING GROUP control concept
Standard controller for all HF MIXING GROUP temperature control units
Available for different TCU´s manufactures
More information:
iXseal
Intelligent controller for state-of-the-art mixing technology.
The intelligent dust stop – iXseal
The digital dust stop controller iXseal for environmentally friendly mixing
Reduction of dust seal pressure
Optimized slipring lubrication
Optimized annular gap lubrication
Less undenfied lubrication oil in the compound
Benefits
Easy installation
Reduce mechanical wear of dust stops
Reduce brake effect & main drive energy input
Increase dust stop life time
Reduction of fresh slipring oil consumption and therefore reduction of recycling costs
Reduction of fresh annular gap oil consumption and therefore reduction of recycling costs
More information:
iRam & ADVISE® ES process controller
The intelligent ram controller
iRam Basic version
Ram up, down and cleaning position
Ram pressure control
Ram floating
Reduce pressure by drop door opening
Benefits
Easy installation
Individual ram speed adjustment
Slowly approach of end positions
Fast and eficient pressure control
Increase system availability and thus increase the production output
Reducing of noise and thus improved working conditions for the operator at the mixer
Minimize wear
Included in ADVISE®CS
iRam Extended version
Variable ram layback controlled by recipe parameter settings
Ram „slow“ down and up movement controlled by recipe parameter settings
*HF MIXING GROUP hydraulic control (PLC) is required!
Benefits
Easy installation
Possibility to achieve safe & better degassing
Possibility for improved distribution
Possibility for throughput increasing
Reduction of fillers on top of the ram
Reduction of raw material losses through dust collection system
Improved process oil injection achieving by sealed ram gap
Reduction of batch cycle time
Less ram cleaning time
iRam basic and extended functions are included in ADVISE®CS & ES
ADVISE® ES process controller
Ram position profile controller based on iRam
ADVISE® ES ram intelligent positions and pressure profile controller ADVISE® ES profile designer with iRam intelligent position and pressure profile controller. *HF MIXING GROUP ADVISE® ES mixing room control is required!
Benefits
Easy configuration of ram position profile control in the ADVISE®
ES software
Simple design of individual ram and pressure profiles in the ADVISE®
ES office application
Reduction of accident risks by degassing of the mixing chamber (WPC and silica) during controlles ram moves
Additional mixing effect when using the sinus function
The batch may be pushed partially up into the feeding chute to allow better dispersion to improve batch quality
Slowly incorporate fibers to prevent fiber nests (excessively compressed the fibers) in the compound, thereby improving the compound quality
Reduce the time required for ram lifting steps
Possible process optimisation for silica compounds
ADVISE® ES Batch temperature controller
Constant batch temperature controller
The digital constant batch temperature controller based on ADVISE® ES software Opportunity to mix for an extended time at a constant batch temperature
Benefits
Easy configuration of constant batch temperature controller in the ADVISE®ES software
Constant batch temperature by varying of rotor speed
Possible process optimisation
Avoiding unintentional crossing of temperature limits during the automatic process
Controlled silanisation at constant temperature over an extended period of time or transition
Simplified mixing of accelerator and crosslinking chemicals at controlled temperature
Prevention of scrap compound
More information:
ADVISE® Oil injection controller
Torque related oil injection controller
The digital torque related oil injection controller based on ADVISE® ES software.
The torque related oil injection controller is an intermitting oil injection controller by monitoring the torque of the main motor.
Benefits
Easy configuration of torque related oil injection controller in the ADVISE® ES software
Prevent slipping of mixer rotors after oil injection
Incorporation of large amounts of oil in shortest possible time
Better temperature control of cool the compound in a single stage process
Reduction of batch cycle time
Minimize power loss at oil injection
More information:
iCMSpot
iCMSpot
Online condition monitoring Increasing of equipment availability - Reduction of costs Online dust stop monitoring - iCMSpot
iCMSpott - Online condition monitoring of dust stops
24 V DC power supply
V DC power supply
Steady “life bit“ sensor monitoring
Robust stainless steel housing
iCMSpot Sensor technology
Steady online condition monitoring of fixed dust stop wear surface
Sensor wear signal at 80% wear and 20% time to schedule maintenance
iCMSpot - Check Kit
iCMSpot - Check Kit for iCMSpot technology ensure years of continuous proper wear detection
No separate power supply necessary
Upper LED button - Check of iCMSpot sensor logic
Lower LED button - Reset & restart iCMSpot sensor
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